Manual audi a4 2002 clutch bleeding procedure

Tried pressure bleeder at 10 psi, then 57 psi seem to work better and letting the air out naturally. Clutch slave cylinder refuses to bleed tdiclub forums. Acces pdf 2001 audi a4 brake booster manual 2001 audi a4 brake booster manual master cylinder replacement audi a4 this is how to remove a master cylinder without removing the brake booster. Came home yesterday and the clutch pedal went to the floor and would not return to the up position. Repeat for several cycles maybe cycling about 6 oz of fluid thru the system. At carid you will find the widest choice of premium 2002 audi a4 performance clutch kits from worldrenowned brands. Buy a 2002 audi a4 quattro clutch kit at discount prices. Hydraulic clutches are great for their automatic adjustment and easier disengagement with less force.

To the resivoir to force fluid but still unable to obtain any pedal. Visually check to see if there are any damages to the cylinder. Its a long and involved process, and you must have the exact parts and. Clutch wont work and the clutch pedal has no pressure. To bleed a clutch top up the fluid, depress clutch, open bleeder, with pedal still on floor, and with fluid air. Hi can someone please help on the correct order to bleed the brakes and clutch.

May 05, 2012 the clutch system must be bled after performing work on hydraulic clutch mechanism. Complete manual transmissions for audi a4 quattro ebay. Pump clutch pedal several times, if clutch engagement is not satisfactory, repeat steps 5, 6, and 7 until all of the air is removed. Now bleeding a clutch is a bit different to bleeding brakes. Audi power steering fluid g002000 audi power steering.

Merely said, the 2002 audi a4 flywheel bolt manual is universally compatible gone any devices to read. It is very easy to vacuum bleed a hydraulic clutch or brake system. Vacuum bleeding hydraulic clutch 98 audi a4 and pretty much. Your audi a4 s beautiful cabin and sharp handling makes it a favorite choice among luxury car buyers. Along with the clutch i will be replacing the rear main seal also called the rear crankshaft seal and the input shaft seal on the transmission. Remove the clutch master cylinder from its package. If you are bleeding the abs pump i suggest using the manual pedal method with a pressure bleeder to keep the fluid topped off and moving out. Order your parts online or pick them up instore at your local advance auto parts. If you did get an air bubble in the lines while bleeding, you must get it out. Mar 19, 2018 how to replace the clutch for a 2001 audi a4 quattro. Make sure that the seal is in the back of the cylinder housing. If it doesnt, add fluid to it to ensure there is enough to keep the system from sucking air in as you bleed it. This overview applies to audi a4 19962001, s4 2001 2002, and a6 all models 199804 including allroad. But when things go wrong, its not as simple to sort as an old mechanical unit.

It also seems that any remaining amount of air anywhere in the system seems to bleed. The most recently reported issues are listed below. Bleeding the brakes will not help, the clutch shares the same fluid and reservoir but is on a different hydraulic system. Your car or trucks audi clutch master cylinder activates a piston to move hydraulic fluid from its reservoir through the hydraulic lines to the slave cylinder to work the clutch. This service is typically done as part of a bigger. Always wear gloves and wear safety goggles when handling audi fluids. And with production numbers peaking at more than 300. Feb 17, 2017 an info packed episode of the fastest way to bleed your clutch.

Start by bleeding the hydraulic system use the bleed nipple on the slave cylinder just as you would when bleeding the brake system, and if the problem is not. Bleeding the clutch master cylinder and slave cylinderhaving. Bleeding the clutch is a little different from bleeding brakes. How to replace a brake master cylinder in your car bleed brakes brake master cylinder replacement. This is how to bleed a clutch master and slave cylinder on a 98 audi a4. Clamp down until the clutch master cylinder will not move. Refer to the factory service manual and owners manual for audi hydraulic power steering system instructions. Is there anything else that i can expect read more. Put the clutch master cylinder and slave cylinder assemble into a vise.

Oct 31, 2011 how do you bleed the clutch on an audi allroad 2002. Partsgeek offers replacements for the a4 quattro, s4, a4, tt quattro, 4000 quattro, s6 plus more. Get the most out of its potential by regularly replacing the clutch kits for audi a4 with durable components from autozone. How to fit a clutch on an audi a4 professional motor mechanic. This system is a hybrid of a pushrod mechanism, where it uses a typical mechanical clutch fork and throwout bearing to operate the clutch diaphragm. Final part of the audi a4 clutch replacement guide re installation of all the parts. What is the procedure for bleeding the brakesif im correct i have to cycle the abs pump and bleed in a certain order. Although our 4 was a little sluggish offline, with the cvt. Going to install a braided clutch line and found a. For that you have to stick with a4 s fine 5speed manual or conventional 5speed automatic.

Vw audi clutch system bleeding by edge motors youtube. This was achieved by moving the front running gear forwards and also moving the front differential 152mm from. With regards to the audi s4 design, im not sure but chances are they are very similar. Transmission for audi a4, a4 quattro, s4 1996 2002. Just below is the automatic dualzone climate control system and switchgear for the optional heated front seats. How to bleed your 02m clutch slave cylinder, the effective. Finally you need to bleed the system the conventional way with 2 bar pressure power bleeding. It is connected to the clutch slave cylinder through hoses. Choose top quality brands api, exedy, luk, replacement, rhino pac, sachs, valeo. The audi parking system gives an acoustic warning if there are any stop reversing immediately. Today the hydraulic clutch is almost universal for manual transmissions. I would suggest using the spacers only to get the rod length right before you make a rod that is the correct length. Every manual available online found by our community and shared for free. All the others was just lousy no pictures,no explanation step by step,no videos at all of a manual transmission or replacing the rear main seal.

Worse cases, the slave cylinder maybe faulty or even the release bearing could be sticking on the input shaft. Audi s4s5s6s7 stronic dsg transmission fluid change details. You can book online and our mobile mechanics will come and do the work on your doorstep, one way to make your life a little easier. When installing a new clutch, clutch master cylinder, hydraulic line, or slave cylinder. Answered by a verified audi mechanic we use cookies to give you the best possible experience on our website. I have problems sometimes, when i put in a reverse, it has vibration, but if i start to give the gas a motor starts to go off. Can anyone help me with cycling the pump to make sure i dont have any air and what order do i bleed the brakes. How to bleed a hydraulic clutch napa know how blog. Access free 2001 audi a4 brake master cylinder manual 2001 audi a4 brake master cylinder manual master cylinder replacement audi a4 this is how to remove a master cylinder without removing the brake booster. All part numbers, skus, product titles, descriptions, vehicle fitment, images, guides, installation instructions, symbols or videos are used by usp motorsports for. Check out the clickmechanic price for an audi a4 bleed hydraulic clutch release system in the uk. Installing the clutch and the transmission audi a4 clutch.

My clutch pedal has been feeling like there has been some air in the lines and while bleeding them i cant get the clutch master cylinder to draw any fluid from the reservoir. Audi a4 bleed hydraulic clutch release system cost. If you can not get a good pedal after this you have air entering the system some where so you will have to inspect the relevant cylinders for a problem. Audi parking system plus parking aid switch description the audi parking system plus is a parking aid with acoustic signals and graphic display. First, try bleeding the clutch system its possible that a pinhole leak somewhere has allowed air into the system. Now ive finally got it all back together and tried to bleed the system im led to believe there is air in my abs module which is confirmed by my mushy middle pedal. Audi a4 clutch hydraulic system bleed cost estimate. How do you bleed the brakes on a audi a4 2002 with esp. Audi a4 service repair manual audi a4 pdf downloads. Audi a4 owners have reported 6 problems related to manual transmission under the power train category. Having trouble bleeding my clutch after fitting a new one. Get the best deals on complete manual transmissions for audi a4 quattro when you shop the largest online selection at ebay.

It may be the clutch slave cylinder that doesnt work anymore and updates on the car. Complete manual transmissions for audi a4 for sale ebay. Also includes brake clutch bleeding kit for vacuum bleeding hydraulic brake and clutch systems. Check and refill the reservoir as needed while bleeding the system to prevent air from being drawn back into the system. Use your bentley manual for this or the diy on the vortex describing this procedure. The problem is, the clutch paddle is down and therefore,not engaging the gears when the engine is on. A new clutch is perfect for racers out there looking to gain an edge on your competition. Also please check out the statistics and reliability analysis of audi a4 based on all problems reported for the a4. Fill the clutch master cylinder check your owners manual to find the brake fluid. I have a 2008 audi a4 b8, but the a5 should be the same thanks john. The first oil system accommodates the dual clutch, the mechatronic system and the oil supply. I know where the bleed valves are on it and have done brake bleeding before but i think you have to do something extra with it having esp and abs and some kind of order in which you have to bleed them in ive just not done audi brakes before.

The push rod linkage is replaced with a hydraulic system, where the pedal operates a master cylinder which drives a slave cylinder mounted outside the bellhousing. Included in this model were some changes to the clutch and trans. Get the best deals on complete manual transmissions for audi a4 when you shop the largest online selection at. Audi clutch master cylinder tt quattro a4 quattro s4 4000. I have an audi a4 quattro and dont know if that makes a difference on how you should bleed the brakes or if there is a certain procedure you should do because of the esp. Audi s4s5s6s7 stronic dsg transmission fluid change. Check out free battery charging and engine diagnostic testing while you are in store. This topic is now archived and is closed to further replies. The fluid should reach the full line on the reservoir. Because of this, the process is very simple and can be handled by one person. I know there is a function that can be put to good use with a vagcom cable so the abs can bleed itself with a bit of help from me. With five generations behind it, filled with constant development and technical innovations, audi a4 is one of the most prominent cars in its class. If youre handy working with tools and cars, you may be up for changing your 2001 audi a4 quattros clutch.

Hydraulic clutch unit bleeding procedures know your parts. The slave cylinder is part of the hydraulic clutch system in vehicles with manual transmissions. How to replace the clutch for a 2001 audi a4 quattro wikihow. How do you bleed the clutch on an audi allroad 2002. The main difference is that there is only point where the fluid is utilized, so air is less likely to be trapped in a tfitting or caliper. Ive replaced my master clutch cylinder and after many attempts and different ways of doing it, ive managed to get all the air out of the clutch system. Please help how do i bleed the coolamt system on a 1997 8l audi a3 1. Hi all, done a lot of searching here for an answer to my clutch bleeding problems on my mk1 tt but cant find an answer. About two weeks ago the amber abs light started coming and the red brake light would beep three times. Where to add fluid for 2002 audi tt clutch reservoir where is the clutch master cylinder located for a 2002 audi tt. How to bleed your 02m clutch slave cylinder, the effective way.

As soon as it hits the floor, close the bleed screw. I was able to reach the slave cylinder reaching down. The advantage of manual pedal bleeding is that it builds much higher pressure in the brake system to push out any old fluid. Open the cap to the brake fluid reservoir on the master cylinder and check the level of the fluid inside. Lift the clutch pedal by hand, it must come all the way back up to start the next cycle. Nov 22, 2011 audi a4 clutch replacement after doing the timing belt, valve cover gaskets, and couple of other small repairs it is time to tackle the last big thing. On top of low prices, advance auto parts offers 2 different trusted brands of clutch master cylinder products for the 2002 audi a4. To bleed a clutch top up the fluid, depress clutch, open bleeder, with pedal still on floor, and with fluid air expelled close bleeder, raise pedal and re peat 56 times, or untill no air is evident. Included in this model were some changes to the clutch and transmission system with the wheel base increased, but not the overall length of the car. How to replace a clutch master cylinder yourmechanic advice. When the master cylinder or the slave cylinder starts leaking fluid.

Along with the clutch i will be replacing the rear main seal also called the rear crankshaft seal and. Where to add fluid for 2002 audi tt clutch reservoir fixya. Audi a4 sedan 2002 communications manual 82 pages communication. There could be a leak on the slave cylinder causing the slave cylinder not to operate.

Aftermarket audi b6 a4 clutches 0205 modded euros has many different clutch kits to improve the performance and drivability of your b6 a4. Bookmark file pdf 2002 audi a4 clutch master cylinder manual 2002 audi a4 clutch master cylinder manual audi a4 master clutch cylinder location removal get a new master clutch cylinder here. Your manual transmission can take a heck of a beating over the years and it is one of the most neglected service areas on a car. Audi tt clutch slave cylinder replacement cost estimate audi a4 1. Should i try a one way bleeder valve or two man manual bleeding method. Basically there is a flaw in the design of the clutch slave cylinder. The clutch master cylinder is a key component on a manual transmission vehicle. Audi a4 b6 manual gearbox clutch slave cylinder new genuine. There will be a lot of air in the bleeder valve housing now that needs to be taken care of. Audi a4 clutch replacement after doing the timing belt, valve cover gaskets, and couple of other small repairs it is time to tackle the last big thing. When you depress the clutch pedal, it applies hydraulic pressure to disengage the clutch so you can shift gears.

I will be doing a clutch install next week on an audi b5 and want to change the slave cylinder while im at it. Audi a4 quattro clutch set best clutch set parts for audi. Obviously the system is not that sensitive, but you get my point. Autozone repair guide for your brakes antilock brake system abs bleeding the abs system.

1115 545 114 1520 902 1480 398 1282 347 1032 302 1603 122 1130 1134 63 1468 1532 103 228 916 733 31 280 1188 1308 562 578 411 283 1657 506 1105 260 1475 39 1487 1032 541 710 505 332 485 381 983